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 DIY Rehousing instead of building your own.
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MullyFX
Gold Member

Germany
753 Posts

Posted - 08/04/2009 :  12:54:39  Show Profile  Visit MullyFX's Homepage  Reply with Quote
well... I guess I simply don't/won't have the patience to learn all about building a pedal from start to finish.

However I wanna learn all about the casing side of things.

I'm quite good with graphics (or at least I think so myself)





I just been to the local Conrad store and found out they had quite a huge variety of Hammond boxes - which I'd like to paint and finish....

now the stuff I need to learn are how to drill the holes into these buggers. Only material I drilled so far is wood and concrete

so if anyone has any experience they'd like to share feel free to let me know...

if all goes well I'll start a little rehouse your pedal website ;) or I could even imagine doing graphics for various boooo-teak builders that didn't give much thought to their pedals appearance yet...

but this is all future mambo jambo... first I need to learn how to do this.



Laurie
Double Platinum Member

Canada
4854 Posts

Posted - 08/04/2009 :  13:41:18  Show Profile  Visit Laurie's Homepage  Reply with Quote
G'day Mully!

To do the drilling properly, there is really no substitute for a good drill-press and some very high quality drills.

I bought an "OK quality" drill-press from a local tool store:
http://www.canadiantire.ca/AST/browse/6/Tools/3/StationaryTools/DrillPresses/PRD~0555500P/Mastercraft%2BMaximum%2B12-in.%2BDigital%2BDrill%2BPress.jsp

Plus a set of "number drills" - see the section "US number and letter gauge drill bit sizes" here:
http://en.wikipedia.org/wiki/Drill_bit_sizes

Don't skimp on the drills. My basic drill set cost over $100, but they cut superbly and I've never had to sharpen them.

For safety, it is essential to have one of these to hold the thing you are drilling:
http://www.canadiantire.ca/AST/browse/6/Tools/WorkTablesVises/Vises/PRD~0555906P/4-in.%2BDrill%2BPress%2BVice.jsp

And you will need safety glasses. A drill press can be very dangerous if not used properly...
http://www.ccohs.ca/oshanswers/safety_haz/metalworking/drillpresses.html

The other invaluable tool I use is a "tapered reamer":
http://www.tptools.com/p/2833,174_Reamer-Countersink-Tool.html
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Laurie
Double Platinum Member

Canada
4854 Posts

Posted - 08/04/2009 :  13:47:48  Show Profile  Visit Laurie's Homepage  Reply with Quote
Ohh... almost forgot. The single most useful tool is a spring loaded punch to mark the center of the hole.
http://www.leevalley.com/wood/page.aspx?c=2&p=56652&cat=1,43456

Plus i found this:
http://www.instructables.com/id/How-to-drill-a-hole/
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Dr. Bob
Moderator

Australia
6593 Posts

Posted - 08/04/2009 :  14:23:04  Show Profile  Visit Dr. Bob's Homepage  Reply with Quote
Hi Guys

Don't forget, Step drills work very well on diecast metal project boxes, like the ones from Hammond.

I have a set of (3) step drills, in varying sizes.

You may want to consider making a set of aluminum soft jaws for the drill vise.
These will stop you putting jaw marks on your work, when clamping it into the vise.
I typically just use some scrap right angle aluminum to make mine.
& they last a you may years.

And as Laurie already mentioned, a taper reamer is a very handy tool to own.

The artwork & control layout can be one of the most difficult (to get right) parts, of designing & building pedals.
I spend a lot on time on my designs, just designing the labels.

Regards Dr. Bob

Edited by - Dr. Bob on 08/04/2009 14:27:29
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MullyFX
Gold Member

Germany
753 Posts

Posted - 08/04/2009 :  14:50:53  Show Profile  Visit MullyFX's Homepage  Reply with Quote
thanks guys,

those are some really useful links... :)

don't have the money for a real drill now (Moqui's operation is on the 12th) but I will try to lend one for starters...

cheers,
mully
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